Custom Specialty Electric Motor Products

Custom-engineered AC & DC motors up to 20,000 HP, factory recertified units, and OEM replacement components for critical global operations.

World-Class Manufacturer of Specialty AC & DC Electric Motors

For more than 120 years, Louis Allis has stood as the definitive industry leader in custom electric motor engineering, remanufacturing, and application-specific solutions. Operating from our state-of-the-art ISO 9001:2015 certified facility in Warrior, Alabama, USA, we produce heavy-duty rotating electrical equipment capable of withstanding the world's most severe operational environments.

When off-the-shelf electric motors fail to meet unique spatial, thermal, mechanical, or electrical specifications, global industrial procurement professionals turn to Louis Allis. From continuous high-torque grinding duty in mining facilities to explosive marine and petrochemical environments, our custom-built motors up to 20,000 HP deliver uncompromised reliability and optimal operational lifecycle efficiency.

Key Capabilities & Engineering Compliance

  • Custom Above NEMA AC induction and synchronous motors up to 20,000 HP (15 MW)
  • High-voltage and medium-voltage configurations up to 13,800V
  • Heavy industrial DC motor design, remanufacturing, and drop-in modifications
  • Compliance with ISO 9001:2015, MIL-SPEC, NEMA MG1, IEEE 841, EASA AR100, and UL standards
  • MIL-STD-2037 Navy sealed winding systems for moisture and chemical isolation
  • Comprehensive full-load, temperature-rise, and vibration diagnostic testing

Exploration of Industrial Motor Lines

Discover our core product offerings engineered to minimize unplanned downtime, increase thermal efficiency, and guarantee seamless facility integration.

Custom Specialty Electric Motors up to 20,000 HP Custom OEM

Specialty Electric Motors

Purpose-built AC and DC electric motors engineered from the ground up for extreme industrial applications including ball mills, crushers, dredges, induced draft fans, kiln drives, and heavy pulverizers.

  • Power Output: Up to 20,000 HP
  • Motor Types: AC Induction, Synchronous, DC
  • Duty Cycle: Severe Duty Continuous
Factory Recertified Electric Motors Rapid Delivery

Factory Recertified Motors

Pre-engineered and meticulously re-manufactured electric motors that provide instant relief for emergency outages. Tested under full load conditions and backed by full factory operational warranties.

  • Availability: Immediate Stock Shipping
  • Testing: 100% Dynamometer Verified
  • Warranty: Full Factory Warranty
OEM Motor Parts and Components Genuine OEM

Motor Parts & Components

Original OEM replacement parts, form-wound coils, specialized armatures, heavy shafts, commutators, end brackets, and bearing assemblies precision-engineered for Louis Allis and all legacy motor brands.

  • Components: Coils, Shafts, Armatures, Bearings
  • Compatibility: All Major OEM Brands
  • Machining: In-House CNC Fabrication

Quality Craftsmanship

Operated strictly under ISO 9001:2015 standards. Every motor undergoes rigorous mechanical, electrical, and thermal inspection before shipment.

Reverse Engineering

State-of-the-art CMM optical laser measuring and electrical redesign capabilities to replicate obsolete vintage motors with exact drop-in dimensions.

Emergency Outage Relief

Rapid recertification stock and accelerated round-the-clock manufacturing teams dedicated to resolving unexpected industrial facility downtime.

Full-Service Testing Lab

Comprehensive high-voltage surge testing, core-loss verification, dynamic balancing, and full-load load bank analysis for maximum efficiency.

Specialty Motor Application Spectrum

Louis Allis specialty motors are individually rated and engineered to align with exact international duty requirements.

Application Type Horsepower (HP) Voltage Range Primary Features & Enclosures
Ball Mill & Crusher Duty Motors 500 HP – 15,000 HP 2,300V – 13,800V High starting torque, heavy-duty forged shafts, reinforced end bells, TEFC/WPII enclosures.
Induced Draft (ID) Fan Motors 300 HP – 8,000 HP 460V – 6,900V Variable frequency drive (VFD) optimized, low-vibration rotor balance, insulated bearings.
Bow Thruster & Marine Duty Motors 200 HP – 10,000 HP 460V – 6,600V MIL-STD-2037 Navy sealed windings, corrosion-resistant marine coatings, ABS & DNV compliance.
Large Industrial DC Motors 100 HP – 10,000 HP 240V – 1,000V DC Heavy-duty commutators, compensated windings, forced blower cooling, exact drop-in footprints.
Vertical & Horizontal Pump Motors 250 HP – 12,000 HP 460V – 13,800V High-thrust spherical roller bearings, non-reverse ratchets, weather-protected WPII / TEAAC housings.

Need Custom Electrical & Mechanical Motor Specifications?

Consult with our lead application engineering specialists today for custom torque curves, dimensional drawings, and formal quotes.

Inquire Now

Frequently Asked Questions

Can Louis Allis manufacture exact drop-in replacements for obsolete motor brands?

Yes. Our engineering division specializes in reverse engineering obsolete, vintage, or international motor footprints. We match mounting bolt holes, shaft heights, conduit box locations, and electrical characteristics to ensure seamless drop-in replacement without expensive foundation modifications.

What standards and certifications govern your manufacturing process?

All motor manufacturing and repair operations take place in our Warrior, Alabama facility under strict ISO 9001:2015 certification. Depending on client specs, our motors meet NEMA MG1, IEEE 841, EASA AR100, MIL-SPEC, UL, ABS, and ATEX standards.

What is the difference between custom new build and factory recertified motors?

Custom new builds are engineered from raw materials to precise user specifications. Factory recertified motors are existing heavy-duty units completely remanufactured, load-tested, and verified to meet or exceed original factory performance standards, providing a rapid solution for urgent equipment lead times.

How can global international buyers request technical specifications and quotes?

International procurement managers can click the "Inquire Now" button on this page to initiate immediate contact with our engineering sales desk for international freight logistics, voltage adaptations (50Hz/60Hz), and comprehensive technical proposals.

Trusted By Leading Global Organizations

3M Boeing Department of Defense Georgia Tech University of Michigan MIT Lincoln Laboratory National Institutes of Health Rolls-Royce Schlumberger Whirlpool